SPECIFICATIONS

Definition of specifications (spec's): An act of describing or identifying precise detailed exact statement of dimensions, weight, materials used, measurements etc. describing the design or essential characteristics.

Every Suzuki outboard four stroke repair manual contains complete specifications in exact detail. See your Repair Manual for spec's on your motor. Below is a example of specifications covered.


DIMENSIONS & WEIGHT

Overall length (front to back)
Overall width (side to side)
Overall height
Weight (without engine oil)
Transom height

PERFORMANCE

Maximum output
Recommended operating range
Idle speed

POWERHEAD

Engine type
Number of cylinders
Bore
Stroke
Total displacement
Compression ratio
Spark plug
Ignition system
Fuel supply system
Exhaust system
Cooling system
Lubrication system
Starting system
Throttle control

FUEL & OIL

Engine oil amounts
Gear oil
Gearcase oil capacity

BRACKET

Trim angle
Number of trim position
Maximum tilt angle

LOWER UNIT

Reversing system
Transmission
Reduction system
Gear ratio
Drive line impact protection
Propeller

SERVICE DATA

POWERHEAD

Recommended operating range
Idle speed
Cylinder compression
Cylinder compression max.
Engine oil pressure
Engine oil
Engine oil amounts
Thermostat operating temperature

ENGINE OIL PUMP

Radial clearance Limit
Side clearance Limit

CYLINDER HEAD / CAMSHAFT

Cam height
Cylinder head distortion
Manifold seating faces distortion
Camshaft journal clearance
Camshaft journal (housing) inside diameter
Camshaft journal outside diameter
Camshaft runout
Cylinder head bore to tappet clearance
Tappet outer diameter
Cylinder head bore

VALVE / VALVE GUIDE

Tappet clearance (Cold engine condition)
Valve diameter
Valve guide to valve stem clearance
Valve guide inside diameter
Valve seat angle
Valve guide intake
Valve guide exhaust protrusion
Valve stem outside diameter
Valve stem end length
Valve stem end deflection
Valve stem runout
Valve head radial runout
Valve head thickness
Valve seat contact width
Valve spring free length
Valve spring tension
Valve spring sequareness

CYLINDER / PISTON / PISTON RING

Piston ring end gap
Cylinder distortion
Piston to cylinder clearance
Cylinder bore
Cylinder measuring position
Piston skirt diameter
Piston measuring position
Cylinder bore wear
Piston ring free end gap
Piston ring groove width
Piston ring to groove clearance
Piston ring thickness
Pin clearance in piston pin hole
Piston pin outside diameter
Piston pin hole diameter
Pin clearance in conrod small end
Conrod small end bore

CRANKSHAFT / CONROD

Conrod big end oil clearance
Conrod small end inside diameter
Conrod big end inside diameter
Crank pin outside diameter
Crank pin outside diameter difference
Conrod bearing thickness
Conrod big end side clearance
Conrod big end width
Crank pin width
Crankshaft journal oil clearance
Crankshaft center journal runout Limit
Crankcase bearing holder inside diameter
Crankshaft journal outside diameter
Crankshaft journal outside diameter difference
Crankshaft thrust play
Crankshaft thrust bearing thickness
Crankshaft bearing thickness

ELECTRICAL

Ignition timing Degrees
Over revolution limiter
CKP sensor resistance
CMP sensor resistance
Ignition coil resistance Primary
Secondary k W at 20°C
Battery charge coil resistance
Battery charge coil output
Standard spark plug Type
Fuse amp. rating A Main fuse : 30
Fuel pump fuse : 15
Recommended battery capacity (12V)
Fuel injector resistance
IAC valve resistance
IAT sensor/Cylinder temp. sensor
Ex-mani. temp. sensor
ECM main relay resistance
Starter motor relay resistance
PTT motor relay resistance

STARTER MOTOR

Motor output
Brush length
Commutator undercut
Commutator outside diameter Limit
Pinion to ring gear gap
Commutator outside
diameter difference

SELF-DIAGNOSTIC SYSTEM INDICATION

MAP sensor
CKP sensor
IAC valve/By-pass air screw adjustment
CMP sensor
CTP switch
Cylinder temp. sensor
IAT sensor
MAP sensor
Rectifier & regulator

PTT MOTOR

Brush length
Commutator outside diameter
Exhaust manifold temp. sensor

OTHER SPECS

on
of
w
12v
watt
r/min
std
rpm
kPa
kg/cm2. psi
degree
cu in.
US/Imp. qt oz
kW (PS)
kg (Ibs.)
kgs (Ib.)
mm (in.)
cm3
30°, 45°
15°, 45°
inches
millimeter
revolutions per minute
cubic centimeter
cubic inch
standard
voltage
dohc
Top
1st
2nd
3rd
4th


Common Questions: What are the piston bore wear specs, where can I find the performance for my Suzuki outboard? How do I find specifications for electrical specs?


INSTANT DOWNLOAD SERVICE MANUAL

2002-2005 Suzuki Outboard Service Manual DF4/5/6 HP 4 Stroke

2002-2011 Suzuki Outboard Service Manual DF4 DF5 4/5 HP DF

1999-2011 Suzuki DF40 DF50 Service Manual 40/50 HP

2000 2003 Suzuki DF25 DF30 Service Manual 25/30 HP

2001 2009 Suzuki DF 90 100 115 140 HP Service Manual Outboard

2003 2007 Suzuki Service Manual DF60 DF70 60/70 HP Outboard

2003 2011 Suzuki DF9.9 DF15 Service Manual 9.9/15 HP

2006 2010 Suzuki Service Manual DF150 DF175 150/175 HP Outboard

Suzuki Models / Horsepower / Model Years

DF4 DF4 DF6 DF9.9 DF15 DF25 DF30 DF40 DF50 DF50 DF40QH DF50QH DF40T DF50T DF40Y DF50Y DF70 DF80 DF90 DF100 DF115 DF175 QH T Y 4HP 5HP 6HP 9.9HP 15HP 25HP 30HP 40HP 50HP 60HP 70HP 90HP 115HP 140HP 150HP 175HP 4 5 6 9.9 15 25 30 40 50 60 70 90 100 115 140 150 175 HP 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 99 00 01 02 03 04 05 06 07 08 09 10 11 Service Manual Repair Owner's Guide Diy Boat Engine Four Stroke 4-Stroke How To Fix.